Robopac Genesis Futura HS Pallet Winder (2023)

Overview

This Robopac Genesis Futura HS is an automatic rotating-ring stretch wrapper for pallet loads, built in 2023. It has less than 500 operating hours and is technically close to new.

The rotating ring carries the pre-stretch carriage around the stationary pallet, which allows high throughput without moving the load: up to 92 pallets per hour at 13 wraps and 1,000 mm load height, 77 pallets per hour at 17 wraps and 1,600 mm, 70 pallets per hour at 19 wraps and 2,000 mm. The machine is delivered as a stand-alone unit with integrated roller conveyor and is prepared for line integration over Ethernet TCP/IP.

Technical data

• Manufacturer: Robopac
• Model: Genesis Futura HS
• Year of manufacture: 2023
• Machine type: automatic rotating-ring stretch wrapper (pallet winder)
• Operating hours: less than 500 h
• Capacity: up to 92 pallets/h (13 wraps, H 1,000 mm), 77 pallets/h (17 wraps, H 1,600 mm), 70 pallets/h (19 wraps, H 2,000 mm)
• Pallet size: 800 x 1,200 mm
• Load height: 1,000 mm min. - 2,000 mm max. (incl. pallet)
• Load weight: 100 - 1,200 kg
• Conveyor height: approx. 550 mm, conveyor speed 15 m/min
• Machine height: approx. 4,862 mm; required hall height from 7,000 mm
• Pre-stretch: SCV-B carriage, electronically adjustable 150 - 400 %
• Stretch film: LDPE / LLDPE, 17 - 23 µm, roll width 500 mm, max. roll diameter 250 mm, core 76 mm, max. roll weight 20 kg
• Control: Siemens SIMATIC S7-1200 PLC with Siemens TP700 7" colour touch panel
• Wrapping programs: 15 (expandable to 64), 12 control steps per recipe, 4 password-protected access levels
• Power supply: 400 V / 50 Hz, TN-S, control voltage 24 VDC
• Compressed air: 6 bar, dry and oil-free
• Documentation and HMI languages: German / English

Equipment

• High-speed rotating ring, power transfer to the pre-stretch carriage via sliding contacts, Wi-Fi command communication
• Integrated roller conveyor with pneumatic pallet lifting station (SMC PL-D)
• Automatic film clamping, cutting and wide-band sealing unit
• Fixed vertical hold-down (top press unit) for load stabilisation during wrapping
• Roping device for gathering the film web from below
• Photocell for automatic pallet-height reading, plus a pre-scan photocell with 3,800 mm reflector mast for maximum output
• Inverter-controlled IE3 motors, SEW geared motors IP55, FESTO pneumatic components, SICK photocells
• Siemens Scalance S615 VPN / firewall router and Scalance XB005 Ethernet switch, TCP/IP signal exchange with upstream and downstream machines
• Safety system with Reer Safegate SMPO 1803 light curtain, fenced enclosure and dynamic fall protection on the ring
• Separate operator panel independent of the main switch cabinet, plus remote control unit with emergency stop
• R-Connect remote monitoring hardware with cloud portal access for production data and teleservice
• TPM package (centralised lubrication points, maintenance intervals on the display) and integrated HMI troubleshooting
• Complete documentation on USB stick and in print: operating and maintenance manual, wiring and pneumatic diagrams, spare parts catalogue, layout

Condition

Used - almost as new. Less than 500 operating hours, no visible production wear. The machine is still installed and under power and can be inspected in operation on request. Sold without warranty.

Availability

Immediately. Location: Germany. The machine is handed over dismantled and packed (EXW).